tapManufacturing

12 live capabilities · 7 on the roadmap

OEE · today

78%

vs 72% last week

MOs · running

9 on-time · 3 at risk · 2 NCR

Scrap · MTD

2.4%

vs 2.0% target

Capacity · this week

83%

WC-Weld-03 is bottleneck

tapAdvisor · track ITC-04 challan JC-2026-0218 — earliest §143 return window closes 13 Dec 2026

Without action · challan left un-returned

SKU-0144 · 80 kg CR-Steel (inputs) sent to Hosur Heat-treat on 13 Dec 2025

₹17,280

Past the 1-year §143 window → deemed supply: IGST 18% on ₹96,000 value = ₹17,280 (inter-state: MH principal → TN job-worker) + ITC disallowance on goods not returned. ITC-04 non-filing adds ₹100/day penalty.

With action · return or reconcile before 13 Dec 2026

Chase Hosur Heat-treat for return of processed goods, or reconcile in ITC-04 Table 5 (194 days of runway from today)

₹17,280 avoided

Deemed-supply liability avoided · ITC-04 Q2 draft already prepared — file by 25 Jul 2026

Cited provision: CGST Act 2017 §143 — job work; ITC-04 quarterly return (CGST Rule 45(3)); return window 1 year for inputs, 3 years for capital goods before deemed supply (sample)

AI-generated guidance based on CGST Act 2017 §143 and challan register data. tapestree does not provide tax advice. Confirm with your CA before acting.

MES · live work centres

as of now · refresh 30 s

Work centre	Status	OEE	Queue
WC-Cut-01	Running	88%	2 MOs
WC-Weld-03	At risk	76%	4 MOs
WC-Paint-01	Idle	—	1 MO
WC-Assembly	Running	91%	3 MOs
QA-Bench	Idle	—	2 MOs

AI · daily digesttapHistory · manufacturing.ai_forecast_mrp

Scrap alert · Weld op
Op 20 on MO-0344 trending 3.1% vs 2.0% target. Batch C-188 suspected. Same rod batch in use today → switch to C-194.

MRP suggestion · 3 new PRs
SKU-0144, SKU-0388, SKU-0412 below reorder. PRs drafted for approval.

Job work risk · §143
Challan JC-2026-0218 returns due 13 Dec 2026 (§143 1-year window for inputs). tapAdvisor card above has the approve-gate review ready.

Job work risk · §143 return windowmanufacturing.job_work_itc04

Challan	Job worker	Return due	Status
JC-0218	Hosur Heat-treat	13 Dec 2026	194 days
JC-0217	Hosur Heat-treat	20 Dec 2026	201 days
JC-0216	Nashik Plating	5 Jan 2027	On track

ITC-04 Q2 draft ready · filing due 25 Jul 2026

MOs · running

9 on-time · 3 at risk · 2 NCR

OEE · today

78%

vs 72% last week

Scrap · MTD

2.4%

vs 2.0% target · AI investigating

FAI · pending

2 pieces awaiting CoA

MO-2026-0344 · Bharat Steel job

multi-level BOM · 3 routings · variance +3.90% unfav.

BOM tree · phantom + variantL0 · 3 levels · manufacturing.multi_level_bom

FG-9001 · Bharat Steel · Custom Plate
├─ SA-2200 · welded sub-assembly · qty 1
│  ├─ SKU-0144 · CR-Steel coil · 2.4 kg (BS-grade)
│  ├─ SKU-0388 · weld rod · 0.18 kg
│  └─ ◇ Phantom · scrap factor 4% rolled-up
├─ SA-2202 · paint shop · qty 1
│  └─ SKU-0412 · powder coat · 0.4 kg
└─ Inspection · FAI

Routing · MES livemanufacturing.routing_sop · manufacturing.mobile_mes

Op	Work centre	Status	Qty	OEE
10 · Cut	WC-Cut-01	Done	120	88%
20 · Weld	WC-Weld-03	Running · 64/120	64	76%
30 · Paint	WC-Paint-01	Queued	—	—
40 · FAI	QA-Bench	Queued	—	—

AI · scrap/yield predictionmanufacturing.ai_forecast_mrp · confidence band

Weld op (Op 20) trending scrap 3.1% vs target 2.0% (confidence 87%, range 2.6–3.8%). Pattern matches Apr 18 spike → root cause: humidity + rod batch C-188. Same rod batch in use today.

Suggested action: Switch to batch C-194. Est. scrap reduction → 2.1% (within target). Batch C-194 on-hand: 30 kg · sufficient for MO-0344.

Operator-level drill: Suresh M. (WC-Weld-03) · scrap rate 3.1% this week vs personal baseline 2.2%. 5 of last 6 MOs with batch C-188 show elevated scrap. Recommend re-training check.

MO costing · variance waterfallmanufacturing.mo_costing

Variance component	Standard (₹)	Actual (₹)	Δ	Driver
Material price	38,400	40,200	+1,800	Steel coil price +4.7% vs std
Material usage	38,400	39,860	+1,460	Scrap 3.1% vs std 2.0%
Labour rate	12,000	11,800	−200	Weld operator grade mix
Labour efficiency	12,000	13,200	+1,200	WC-Weld-03 OEE 76% vs std 85%
Overhead absorption	8,400	8,400	—	On plan
Total variance				Scrap + material price primary drivers

Active routings

avg 4.2 ops per routing

Work centres

6 running · 2 idle

OEE · plant avg

78%

A:92% P:88% Q:97%

Ops · in progress

across 6 work centres

Routing master

22 routings · filter: active

Routing	Product	Ops	Cycle time	Status
RT-0044	FG-9001 · Custom Plate	4	3.2 hr	Active
RT-0038	FG-8820 · Auto Bracket	3	1.8 hr	Active
RT-0031	FG-7744 · Pump Housing	6	5.5 hr	Active

MES · live floor view

real-time · refresh 30 s · manufacturing.mobile_mes

Work centre	Current MO	Op	Operator	Progress	OEE	Status
WC-Cut-01	MO-0341	10 · Cut	Raju K.	110 / 150	88%	Running
WC-Weld-03	MO-0344	20 · Weld	Suresh M.	64 / 120	76%	At risk
WC-Assembly	MO-0339	30 · Assembly	Priya V.	88 / 200	91%	Running
WC-Paint-01	—	—	—	—	—	Idle
QA-Bench	MO-0336	40 · FAI	Anita S.	12 / 30	94%	Running

Capacity utilisation · work centres

this week · shift-level · manufacturing.scrap_oee

Welding84%

CNC61%

Assembly Over92%

QC58%

Planned downtime: WC-Paint-01 maintenance 22–23 Jun. Holiday calendar: 15 Aug (Independence Day) already excluded from capacity calculation.

MRP run

Today 06:00

next: tomorrow 06:00

PRs suggested

3 urgent · 9 planned

Work orders suggested

2 release-ready

Shortage alerts

SKU-0144, 0388, 0412

MRP · demand vs supply

horizon: 6 weeks · filter: shortage only · manufacturing.mrp

SKU	Description	Demand	On hand	On order	Net req.	Action
SKU-0144	CR-Steel coil · BS-grade	480 kg	120 kg	200 kg	−160 kg	PR urgent
SKU-0388	Weld rod · batch C-194	36 kg	8 kg	0 kg	−28 kg	PR urgent
SKU-0412	Powder coat · TGIC-free	80 kg	62 kg	0 kg	−18 kg	PR planned
SKU-0201	Mild steel flat bar	220 kg	310 kg	0 kg	+90 kg	OK
SKU-0556	Hex bolt M10 × 30	1200 pcs	800 pcs	500 pcs	+100 pcs	OK

MRP what-if simulationmanufacturing.mrp · scenario planning

Adjust parameters below — MRP re-runs instantly and shows the delta impact on PRs and WOs.

Demand · FG-9001

80 pcs (current) → change to 100 pcs: +2 PRs, WO-S-0023 moved up 2 days

Safety stock · SKU-0144

100 kg (current) → increase to 200 kg: PR-S-0088 qty bumps +100 kg

Tata Steel lead time

3 days (current) → if 5 days: PR-S-0088 must be placed by 1 Jun, not 3 Jun

Make-vs-buy · recommendationmanufacturing.mrp · MSME cost vs vendor quote

SKU / Assembly	Make cost (₹)	Best vendor quote (₹)	Lead time diff	AI recommendation
SA-2202 · Paint sub-assembly	—	—	+2 days (buy)	Buy
SA-2200 · Welded sub-assembly	—	—	+4 days (buy)	Make

Cross-references MRP output with vendor lead time + current capacity utilisation. Assembly capacity at 92% — outsource when utilisation >90%.

Suggested purchase requisitions3 urgent

PR-S-0088 · SKU-0144 · 200 kg · Tata Steel

Required by 5 Jun · lead time 3 days · est.

PR-S-0089 · SKU-0388 · 30 kg · Ador Welding

Required by 4 Jun · lead time 1 day · est.

Suggested work orders2 release-ready

WO-S-0022 · FG-8820 · qty 50 · start 6 Jun

Materials confirmed · WC-Cut-01 available

WO-S-0023 · FG-9001 · qty 80 · start 8 Jun

Waiting on SKU-0144 PR approval

NCRs · open

2 critical · 4 minor

FAI · pending

2 pieces awaiting CoA

Scrap · MTD

2.4%

vs 2.0% target

CAPA · in progress

1 overdue

Non-Conformance Reports

6 open · 2 critical · manufacturing.quality_ncr_capa

NCR	MO / Op	Description	Severity	Status	CAPA
NCR-0088	MO-0344 · Op 20	Weld porosity · 4 pcs	Critical	Under investigation	CAPA-041
NCR-0087	MO-0339 · Op 30	Surface scratch · paint	Minor	Pending disposition	—
NCR-0086	MO-0336 · Op 40	Dimension out-of-spec · 2 pcs	Critical	Root cause analysis	CAPA-040
NCR-0085	MO-0331 · Op 10	Burr on cut edge	Minor	Closed	—

Batch genealogy · recall simulationmanufacturing.batch_genealogy · forward trace

From raw lot → finished batch → customer shipment. One-click forward trace for recall readiness.

Lot · CR-Steel batch C-188

Used in MO-0344 (Op 20) · 4 NCRs raised · batch C-188 quarantined

Finished goods affected

FG-9001 Rev-B · serial 12–19 (8 units) · all in WIP — not yet shipped

Customer orders at risk

None shipped · SO-2026-0822 (Bharat Steel · 80 pcs) · earliest ship 20 Jun

Recall action required

No recall needed · hold in QA-Bench for re-inspection before shipment

Pass / fail rate · inspection checkpointsMTD trend

Incoming inspection97% ▲

pass rate · 3% rejected

In-process91% ▼

pass rate · 9% rework/scrap

Final QC88% ▼

pass rate · 12% fail · review NCRs

FAI · First Article Inspection3 pending · CoA generation

FAI-2026-031 · FG-9001 · MO-0344

Awaiting CoA from Tata Steel · due 4 Jun

FAI-2026-030 · FG-7744 · MO-0340

Dimensional report submitted · review pending

FAI-2026-029 · FG-8820 · MO-0338

All checks passed · approval pending QA lead

CAPA tracker4 open · 1 overdue · manufacturing.quality_ncr_capa

CAPA-041 Weld rod batch analysis In progress

CAPA-040 Fixture calibration check Overdue

CAPA-039 Operator re-training · weld Planned

CAPA-038 Paint line temp control Planned

Active job workers

Hosur Heat-treat · 3 others

Challans · Q2 issued

35 returned · 3 pending

§143 clock · earliest

194d

JC-2026-0218 · closes 13 Dec 2026

ITC-04 · Q2 status

Ready

draft prepared · review pending

The only India manufacturing ERP with native ITC-04 reconciliation + §143 return-window risk alerts

Tally generates ITC-04 form but does NOT alert on at-risk challans. TranZact covers challan tracking but no §143 return-window clock (1 year for inputs / 3 years for capital goods) or auto ITC-04 prep. GSTrobo is a bolt-on wrapper — tapestree absorbs this natively. Industry observation: "ITC-04 is the form everyone forgets until 15 days before due date." ERPs in 2024–25 saw customers reverse ITC ₹1.4 Cr due to missed challan returns no software flagged.

Job work challans · §143

Q2 2026 · 38 challans · colour-coded risk tier · manufacturing.job_work_itc04

Challan	Job worker	Material sent	Sent on	Return due (1 yr · §143 inputs)	Status	Action
JC-2026-0218	Hosur Heat-treat	SKU-0144 · 80 kg (inputs)	13 Dec 2025	13 Dec 2026	194 days · earliest
JC-2026-0217	Hosur Heat-treat	SA-2200 · 40 pcs (inputs)	20 Dec 2025	20 Dec 2026	201 days · on track
JC-2026-0216	Nashik Plating	FG-8820 · 100 pcs (inputs)	5 Jan 2026	5 Jan 2027	217 days · on track	—
JC-2026-0215	Pune CNC Works	SKU-0201 · 150 kg (inputs)	10 Jan 2026	10 Jan 2027	Returned	—
JC-2026-0214	Coimbatore Forge	SKU-0556 · 500 pcs (inputs)	15 Jan 2026	15 Jan 2027	Returned	—

§143 return window = 1 year for inputs, 3 years for capital goods. Amber = earliest-to-expire / inside 90 days · Green = on track. Past the window → deemed supply triggered. WhatsApp Cloud API reminder sent directly to job worker's registered mobile — no BSP intermediary.

ITC-04 · Q2 2026 summaryIndia GST compliance

Quarter

Q2 2026 (Apr–Jun)

Table 4 inputs

32 challans · goods sent for job work

Table 5 returns

29 challans · goods received back

Table 6 pending

3 challans · within §143 return window (1 yr inputs)

Filing due

25 Jul 2026

Status

Draft ready

Job worker registerSec 143 compliance · GSTIN verified

Hosur Heat-treat · GSTIN 33AABCH1234K1Z5

Heat treatment · 12 active challans · Q2 · ITC eligible

Nashik Plating · GSTIN 27AABCN5678M1Z2

Zinc plating · 8 active challans · Q2 · ITC eligible

Pune CNC Works · GSTIN 27AABCP9012N1Z8

CNC machining · 10 active challans · Q2 · ITC eligible

Coimbatore Forge · GSTIN 33AABCF3456P1Z1

Forging · 8 active challans · Q2 · ITC eligible

ECO · Engineering Change Order workflowRoadmap

Formal ECO lifecycle — BOM revision request → multi-approver gate → effective date → auto-reroute in-flight MOs to new BOM rev. Table-stakes for Tier-1 auto/aerospace customers requiring AS9100 / IATF 16949 compliance. Odoo PLM, SAP PPM, Epicor all have ECO; tapestree is first India SMB SaaS to build it natively. Current mockup ECO references (ECO-12 Rev-B, AI digest ECO notice) are illustrative previews of this roadmap capability.

ADR 3NNNmanufacturing.eco · requires AS9100 / IATF 16949 customer LOI · India-first MRP proved first

APS · Advanced Production SchedulingRoadmap

Capacity-constrained, multi-objective scheduling beyond time-phased MRP — RCPSP solver adapts production schedule in real-time to equipment failure, urgent orders, and supplier delays. Enterprise APS tools (Asprova, Opcenter, Kinaxis) cost ₹50L+/yr; tapestree brings good-enough APS to Indian SMBs at 1/10th the price. "Traditional MRP breaks when reality changes" — AI rescheduling on disruption is the 2026 frontier.

ADR 3NNNmanufacturing.aps · depends on manufacturing.mrp MVP proving out · finite capacity first

IoT Machine Data IngestionRoadmap

Automatic OEE from PLC / CNC machines via Modbus TCP, OPC-UA, and MQTT — eliminating manual operator entry entirely. MQTT broker (EMQX) → Kafka bridge → MES ingest. Edge agent deployed at factory site. Plex and Epicor differentiate here at enterprise price; tapestree brings auto-ingestion to Indian SMBs with CNC, VMC, and legacy machines. Unlocks Tier-1 auto-ancillary buyers who require machine-level traceability.

ADR 3NNNmanufacturing.iot_machine · requires edge agent deployment + factory network access · after mobile MES adoption

Predictive Maintenance IntegrationRoadmap

When WC-Weld-03 OEE drops below threshold, auto-raise a work request in the Facility / FSM CMMS module — cross-module at SMB price since both manufacturing and facility share the same tenant. Links scrap/OEE downtime patterns to CMMS maintenance schedules. SAP, Plex, and Epicor all do this at enterprise cost; tapestree's unified suite enables it without integration middleware.

ADR 3NNNmanufacturing.predictive_maintenance · depends on manufacturing.scrap_oee (MVP) + facility.cmms

Conversational Manufacturing AgentRoadmap

"What's our OEE this week?", "Which MOs are at risk?", "Generate ITC-04 for Q2", "Draft PRs for shortage items" — ask in natural language, get structured drillable answers. Powered by tapHistory manufacturing event pipeline. No report builder. Epicor has an AI Assistant; Katana has none; no India SMB ERP offers conversational agents over manufacturing data.

ADR 3NNNmanufacturing.ai_agent · requires platform.proactive_advisor ADR + tapHistory manufacturing corpus

Federated OEE / Scrap BenchmarkRoadmap

Anonymised cross-tenant insight: "your weld OEE 76% vs 84% benchmark for auto-ancillary cohort" — DP-noised federated aggregates, no raw data leaves any tenant. Zero competitors at any price tier offer this. Manufacturer's first external OEE comparison, without sharing confidential production data.

ADR 3NNNmanufacturing.federated_benchmark · requires tapestree network scale + differential privacy infrastructure

SPC · Statistical Process ControlRoadmap

X-bar R charts, CUSUM, EWMA, Cp/Cpk summary, and out-of-control alerts per work centre and operation — enabling ISO 9001 / IATF 16949 SPC audit readiness. Katana and MRPeasy have no SPC. Odoo has basic QC without SPC. Standalone QMS tools (QT9, 1factory) cost ₹4L+/yr separately; tapestree ships native SPC inside the manufacturing quality module.

ADR 3NNNmanufacturing.spc · upgrade to manufacturing.quality_ncr_capa · IATF 16949 segment